Bosch FKT Series Installationshandbuch

FKT SERIES FLAT PANEL SOLAR COLLECTORSFLAT ROOF AND WALL MOUNTED INSTALLATION FOR WORCESTER SOLAR HEATING SYSTEMSGBInstallation instructions63043970.0

Before installation6 720 613 056 (2006/04)104 Before installation4.1 General notesMake yourself familiar with the on-site conditions and lo-cal regula

Before installation6 720 613 056 (2006/04) 114.2 Component description4.2.1 Installation set for the collectorsThe installation sets are for mounting

Before installation6 720 613 056 (2006/04)124.2.2 Pipework connectionOne connection kit for each collector array is required. The collectors are conne

Before installation6 720 613 056 (2006/04) 134.3 Other equipment– Spirit level– Plumb line– Filling pump – Vest harness with safety rope– Pipe insulat

Before installation6 720 613 056 (2006/04)144.5 Technical documentationThe solar heating system consists of various compo-nents (Fig. 7). Installation

Before installation6 720 613 056 (2006/04) 154.6.2 Sloping roofsOn roofs that slope slightly in a southerly direction, the pitch angles are deducted f

Before installation6 720 613 056 (2006/04)164.6.4 Fitting telescopic railsDifferent angles of incidence can be set using the tele-scopic rails.B Selec

Before installation6 720 613 056 (2006/04) 174.7 Determining space requirements 4.7.1 Ascertaining the clearance between collector arraysThe minimum s

Before installation6 720 613 056 (2006/04)184.7.2 Estimating your space requirementsAllow sufficient installation space for the different forms of ins

Installing flat roof and wall mounting supports6 720 613 056 (2006/04) 195 Installing flat roof and wall mounting supportsEnsure sufficient stability

6 720 613 056 (2006/04)2About this manualThis installation manual contains important information for the safe and appropriate installation of the roof

Installing flat roof and wall mounting supports6 720 613 056 (2006/04)205.1 Distances between collector braces for on-site base anchoringThe distances

Installing flat roof and wall mounting supports6 720 613 056 (2006/04) 215.1.2 Version with auxiliary brace (accessory)For greater loads, an auxiliary

Installing flat roof and wall mounting supports6 720 613 056 (2006/04)225.2 Clearances between the collector braces when using loading trays (accessor

Installing flat roof and wall mounting supports6 720 613 056 (2006/04) 23For landscape installation, 3 collector braces must be fit-ted for each colle

Installing flat roof and wall mounting supports6 720 613 056 (2006/04)245.3 Stabilising the flat roof supportsThe following details refer to a single

Installing flat roof and wall mounting supports6 720 613 056 (2006/04) 255.3.1 Securing flat roof supports on site with base anchoringYou can fasten t

Installing flat roof and wall mounting supports6 720 613 056 (2006/04)265.4 Wall mounting supports - installationThe landscape collector braces can al

Installing flat roof and wall mounting supports6 720 613 056 (2006/04) 27Fig. 30 Fastening collector braces to the wall (for 2 collectors, dimensions

Installing flat roof and wall mounting supports6 720 613 056 (2006/04)285.5 Installing the profile railsThe profile rails must be joined together usin

Installing flat roof and wall mounting supports6 720 613 056 (2006/04) 29B Lightly tighten the pre-assembled profile rails (Fig. 34, Item 2) with M8 x

6 720 613 056 (2006/04) 31 General information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Collector installation6 720 613 056 (2006/04)306 Collector installationObserve the following safety and user instructions when commencing the collecto

Collector installation6 720 613 056 (2006/04) 316.1 Preparing to install the collectorsBefore beginning actual installation on the roof, preas-semble

Collector installation6 720 613 056 (2006/04)326.1.2 Fitting the end capNot all the connections are needed when connecting a collector array, so those

Collector installation6 720 613 056 (2006/04) 33Putting the first collector in placeLay the collector on the profile rails in such a way that the sens

Collector installation6 720 613 056 (2006/04)34Fitting corrugated pipe connectors to the first collectorB Remove the rubber caps from the connections.

Collector installation6 720 613 056 (2006/04) 35B Tighten the screw on the double-sided collector clamp using the size 5 spanner.The grip (Fig. 51, It

Collector sensor connection6 720 613 056 (2006/04)367 Collector sensor connectionInsertion pointThe collector sensor must be fitted in the collector n

Header connection6 720 613 056 (2006/04) 378 Header connectionInformation on laying the header pipes can be found in the complete station installation

Header connection6 720 613 056 (2006/04)388.2 Venting through pressure fillingIf venting of the solar heating system is carried out using a pressure f

Header connection6 720 613 056 (2006/04) 398.3 De-airing through air vent (accessory) at highest point in the systemIf you intend to vent the solar he

General information6 720 613 056 (2006/04)41 General informationThis chapter details which technical rules and regulations apply to this installation.

Header connection6 720 613 056 (2006/04)40Fitting the air ventB Firmly screw threaded fitting (Fig. 60, Item 6) and double threaded fitting (Fig. 60,

Final activities6 720 613 056 (2006/04) 419 Final activities9.1 Checking the installationChecksCAUTION!SYSTEM DAMAGEthrough corrosion if water remains

Final activities6 720 613 056 (2006/04)429.2 Insulating the connection and header pipesB Cut enclosed insulation (710 mm long) into 88 mm lengths and

Quick reference guide for base anchoring and pressure fillingQuick reference guide for base anchoring and pressure filling6 720 613 056 (2006/04) 4310

CONTACT INFORMATIONWORCESTER, BOSCH GROUP:TECHNICAL: 08705 266241SERVICE: 08457 256206SPARES: 01905 752571LITERATURE: 01905 752556TRAINING: 01905 7525

SpecificationsSpecifications6 720 613 056 (2006/04) 52 Specifications Tab. 2 SpecificationsFKT Solar collectorsCertificatesLength 2,070 mmWidth 1,145

Safety6 720 613 056 (2006/04)63 SafetyThis chapter details how the notes for the installation instructions, as well as the general safety instructions

Safety6 720 613 056 (2006/04) 73.1 Correct useInstall components only on roofs with sufficient strength. Please take the additional roof load per flat

Safety6 720 613 056 (2006/04)83.2 Notes structureTwo levels are identified by signal terms: Further symbols identifying dangers and user notes: WARNIN

Safety6 720 613 056 (2006/04) 93.3 Please observe these safety instructionsWARNING!RISK TO LIFEthrough a fall or falling parts.B Ensure you have the c