Bosch HEATSLAVE 26/32 Wartungshandbuch

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OIL HEATSLAVE
26/32
CONVENTIONAL FLUE AND ROOM SEALED BF FLOOR
STANDING COMBINATION BOILER FOR CENTRAL
HEATING AND MAINS FED DOMESTIC HOT WATER
INSTALLATION AND
SERVICING INSTRUCTIONS
BOILER OUTPUT
Domestic Hot Water and Central Heating
26/32 MINIMUM 26 kW (89,000 Btu/h)
MAXIMUM 32 kW (109,000 Btu/h)
THESE INSTRUCTIONS APPLY TO UK MODELS ONLY
THESE INSTRUCTIONS ARE TO BE LEFT WITH THE APPLIANCE
Seitenansicht 0
1 2 3 4 5 6 ... 88 89

Inhaltsverzeichnis

Seite 1 - OIL HEATSLAVE

OIL HEATSLAVE26/32CONVENTIONAL FLUE AND ROOM SEALED BF FLOORSTANDING COMBINATION BOILER FOR CENTRALHEATING AND MAINS FED DOMESTIC HOT WATERINSTALLATIO

Seite 2 - 1. Installation Regulations

10FLUE GUARDX = 180 mm MaximumX = 327 mm MaximumOne extension kit – X = 638 mm MaximumTwo extension kits – X = 952 mm Maximum766 mmXX340 mm270 mmFig.

Seite 3

Where bends are necessary, a maximum of two are permittedand 135° bends should be used.All brick and masonry chimneys should be lined with a suitablen

Seite 4 - 3. Technical Data

127.4 Siting the flue terminal 1. The flue terminal must be located in a suitable position, asshown in Fig 8, such that products of combustion can be

Seite 5

(See Figs. 10, 11 and 12). 8.1 The oil storage tank must be installed in accordance withBS799: part 5. The tank should be arranged with a slope of 1 i

Seite 6

14Fig. 11. Oil Supply.(a) Single pipe systemOil tankOil tankSludge cockMaximum oil levelH = 4 m (13 ft) maximumH = 3.5 m (11.5 ft) maximumTank raised

Seite 7

159.1 The appliance incorporates a circulating pump. No otherpump is required. The appliance will operate satisfactorily on atwo-pipe small bore or

Seite 8

16Where the system volume exceeds the value given in Table 11 anadditional expansion vessel, of suitable volume, should be fittedto the heating return

Seite 9

17The following points are for guidance only. The systeminstallation should be carried out in accordance with BS 5449.Part 1.11.1 The feed and expansi

Seite 10 - 12" to 36" Wall

18Refer to Figs. 16, 17, 18 and 19.13.1 The wiring between the appliance and the electrical supplyshall comply with current IEE Wiring Regulations and

Seite 11 - Terminal

19Fig. 17. Schematic Electrical Diagram.Fig. 18. Room and Frost ThermostatConnectionsFig. 19a. Facia Mounted ProgrammerConnections.LOCKOUTINDICATORMOT

Seite 12 - See 7.4.5

21. Installation Regulations...Page 22. General Information ...

Seite 13 - 8. Oil Supply

20The mains supply cable should be connected into the mainsconnection points on the control board marked L (Live), N(Neutral) and E (Earth) on the con

Seite 14 - Fig. 11. Oil Supply

2114. Functional Flow ChartCENTRAL HEATING AND DOMESTICHOT WATER MODE(HEATING ON and HOT WATER ON selected)YESNOPump water to theHeatslave tank. Burne

Seite 15 - 9. System Considerations

22DOMESTIC HOT WATER MODE ONLY(HOT WATER ON selected)YESNOPump water to theHeatslave tank.Burner on. Pump on.Diverter valve off.Domestic hot waterdema

Seite 16 - 11. Open Vent Primary System

23CENTRAL HEATING MODE ONLY(HEATING selected on programmer)Domestic hot waterdemand via tap orshower.Has the boiler high limitthermostat activated?Is

Seite 17 - 12. Domestic Hot Water

2415.1 After unpacking the appliance it is recommended that allcabinet panels are removed, as described in Section 5, andstored in a safe place to avo

Seite 18 - 13. Electrical

2515.6 Oil supply installation.(See Fig. 10 to 12).NOTE: Never route the oil supply pipe/hose directly below thecombustion chamber base.(a) Double pip

Seite 19 - Connections

2616.6 Check the installation.1. Check that the appliance is correctly wired as described inSection 13.2. Check that all baffles are correctly located

Seite 20 - Fig. 19b. External Programmer

2717.1 Hand the Users Instructions to the user or purchaser forretention; instruct them in the efficient and safe operation of theappliance and the he

Seite 21 - 14. Functional Flow Chart

28Fig. 21. Electro Oil Sterling 40 Burner.TransformerConnectingpipeSolenoidvalveAir controlindicatorPressureadjustmentscrewAir adjustmentscrewMotorCom

Seite 22 - (HOT WATER ON selected)

292. With the sponge O-ring gasket around the burner blast tubeinsert the burner into the housing tube. Push the burner firmlyforward to compress the

Seite 23

3Flow SwitchThe domestic mains water inlet is connected to a flow switchwhich detects when a domestic hot water tap has been opened.This activates the

Seite 24 - 15. Installation

NOTE: A residue of water will remain in the diverter valve.Open the valves and fill the system as described in Section 16.4. Heatslave TankCheck that

Seite 25

Carefully withdraw the electrical box and temporarily seat in asuitable place such as the top of the boiler.Reasemble the electrical box in reverse or

Seite 26

3220. Short Parts ListPart Manufacturers Reference Qty WHS Part No.Burner Control 1. Box Satronic TF832C.3 1 8 716 156 648-0Photocell Satronic MZ770 1

Seite 27 - Nozzle Assembly

33LOCKOUTINDICATED BY RED LAMP ON CONTROL BOXTo Re-set wait 2 minutes and press re-set buttonIgnition failure No oil deliveryfrom nozzle.Check oil sup

Seite 30

This booklet is accurate at the date of printing but will be superseded and should be disregarded if specifications and/or appearances are changed in

Seite 31

OIL HEATSLAVE12/14 15/19 20/25CONVENTIONAL FLUE AND ROOM SEALED BF FLOORSTANDING COMBINATION BOILER FOR CENTRALHEATING AND MAINS FED DOMESTIC HOT

Seite 32 - 20. Short Parts List

21. Installation Regulations ...Page 22. General Information ...

Seite 33 - 21. Fault Finding

3Flow SwitchThe domestic mains water inlet is connected to a flow switchwhich detects when a domestic hot water tap has been opened.This activates the

Seite 34

4SPECIFICATIONSModel 26/32POWER SUPPLY 230V/240V 50 HzHEATING FLOW 28mmHEATING RETURN 11/4 " BSPCOLD WATER MAINS INLET 15mmDOMESTIC HOT WATER OU

Seite 35

4SPECIFICATIONSModel 12/14 15/19 20/25POWER SUPPLY 230V/240V 50 Hz 230V/240V 50 Hz 230V/240V 50 HzHEATING FLOW 22mm 22mm 22mmHEATING RETURN 1in. BSP 1

Seite 36 - 8 716 101 858a 03/01

5* NOTE: For use on conventional flue only.** NOTE: The flue gas temperature is measured in the gas sampling hole on the flue outlet plate. The probe

Seite 37

64.1 The appliance is not suitable for external installation unlessa suitable enclosure is provided.4.2. The appliance should be positioned on a non c

Seite 38

7Fig.3. Conventional Flue Appliance (CF/LLD).Control Box AssemblyFront panelBurnerThermostat knobElectrical control boxControl box top coverUser opera

Seite 39

8Fig.4. Room Sealed Balanced Flue Appliance (RS).Control Box AssemblyFront panelBurnerBurner coverThermostat knobElectrical control boxControl box top

Seite 40

OPEN FLUE MODEL (CF/LLD)This includes conventional flue and standard low level and highlevel horizontal discharge kits.6.1 In order to ensure clean an

Seite 41

10FLUE GUARDX = 180 mm MaximumX = 327 mm MaximumOne extension kit – X = 638 mm MaximumTwo extension kits – X = 952 mm Maximum766 mmXX340 mm270 mmFig.

Seite 42 - 4. Siting the Appliance

11The flue should be vertical and contain as few bends as possible.Where bends are necessary, a maximum of two are permittedand 135° bends should be u

Seite 43 - 4 turn to drain)

127.4 Siting the flue terminal 1. The flue terminal must be located in a suitable position, asshown in Fig 8, such that products of combustion can be

Seite 44

13(See Figs. 10, 11 and 12). 8.1 The oil storage tank must be installed in accordance withBS799: part 5. The tank should be arranged with a slope of 1

Seite 45 - 7. Flue System6. Air Supply

5* NOTE: For use on conventional flue only.** NOTE: The flue gas temperature is measured in the gas sampling hole on the flue outlet plate. The probe

Seite 46

14Fig. 11. Oil Supply.(a) Single pipe systemOil tankOil tankSludge cockMaximum oil levelH = 4 m (13 ft) maximumH = 3.5 m (11.5 ft) maximumTank raised

Seite 47

159.1 The appliance incorporates a circulating pump. No otherpump is required. The appliance will operate satisfactorily on atwo-pipe small bore or

Seite 48

16Where the system volume exceeds the value given in Table 11 anadditional expansion vessel, of suitable volume, should be fittedto the heating return

Seite 49

17The following points are for guidance only. The systeminstallation should be carried out in accordance with BS 5449.Part 1.11.1 The feed and expansi

Seite 50

18Refer to Figs. 16, 17, 18 and 19.13.1 The wiring between the appliance and the electrical supplyshall comply with current IEE Wiring Regulations and

Seite 51

19Fig. 17. Schematic Electrical Diagram.Fig. 18. Room and Frost ThermostatConnectionsFig. 19a. Facia Mounted ProgrammerConnections.LOCKOUTINDICATORMOT

Seite 52

20The mains supply cable should be connected into the mainsconnection points on the control board marked L (Live), N(Neutral) and E (Earth) on the con

Seite 53

2114. Functional Flow ChartCENTRAL HEATING AND DOMESTICHOT WATER MODE(HEATING ON and HOT WATER ON selected)YESNOPump water to theHeatslave tank. Burne

Seite 54

22DOMESTIC HOT WATER MODE ONLY(HOT WATER ON selected)YESNOPump water to theHeatslave tank.Burner on. Pump on.Diverter valve off.Domestic hot waterdema

Seite 55

23CENTRAL HEATING MODE ONLY(HEATING selected on programmer)Domestic hot waterdemand via tap orshower.Has the boiler high limitthermostat activated?Is

Seite 56

64.1 The appliance is not suitable for external installation unlessa suitable enclosure is provided.4.2. The appliance should be positioned on a non c

Seite 57

2415.1 After unpacking the appliance it is recommended that allcabinet panels are removed, as described in Section 5, andstored in a safe place to avo

Seite 58

2515.6 Oil supply installation.(See Fig. 10 to 12).NOTE: Never route the oil supply pipe/hose directly below thecombustion chamber base.(a) Double pip

Seite 59

2616.6 Check the installation.1. Check that the appliance is correctly wired as described inSection 13.2. Check that all baffles are correctly located

Seite 60

2716.20 Completion of CommissioningIf the appliance is being passed over to the user immediately,refer to Section 17 and set the controls to the users

Seite 61

Combustion headLocking screwTransformerPhotocellControl boxLockout reset buttonAir adjustment screwAir control indicator(4mm hexagonal head)Oil pumpPr

Seite 62

297. Replace the combustion head. Check that the nozzle liescentral to the combustion head and the head settings are asshown in Figs. 21 and 22.8. Wit

Seite 63 - 17. Users Instructions

304. Reconnect the electrical lead plug into the control box. 5. Turn on the oil supply at the service cock.6. Recommission the burner as described in

Seite 64 - (20/25 model)

fitting from the tank.Raise the front end of the tank sufficiently to clear the base lipand withdraw the tank.Remove the remaining components from the

Seite 65 - (b) 15/19 (c) 20/25(a) 12/14

Remove the heyco split bush and slide the copper capillary tubethrough the slot, freeing the capillary tube from the electricalcontrol box.Remove the

Seite 66

33LOCKOUTINDICATED BY RED LAMP ON CONTROL BOXTo Re-set wait 2 minutes and press re-set buttonIgnition failure No oil deliveryfrom nozzle.Check oil sup

Seite 67

7Fig.3. Conventional Flue Appliance (CF/LLD).Electrical Box AssemblyFront panelBurnerThermostat knobControl boardElectrical box top coverUser operatin

Seite 70

This booklet is accurate at the date of printing but will be superseded and should be disregarded if specifications and/or appearances are changed in

Seite 71

AMENDMENT SHEET TO MEET THE REQUIREMENTS OFAMENDED BUILDING REGULATIONS DOCUMENT JTHE FIGURES, INFORMATION & DIAGRAMS INCLUDED IN THIS AMENDMENT S

Seite 72 - 8 716 145 161a 03/98

RS FLUETERMINAL KITFOR USE ON ALL DANESMOOR ROOM SEALEDBF OIL-FIRED APPLIANCESINSTALLATION INSTRUCTIONSTHESE INSTRUCTIONS APPLY IN THE UK ONLYTHESE IN

Seite 73 - TERMINAL POSITIONS

It is essential that the boiler is commissioned and serviced by acompetent engineer.Worcester Heat Systems Limited will be pleased to offer regularser

Seite 74 - TERMINAL KIT

4.1 Remove the rear air duct top cover by undoing the two screws.4.2 Fit the locking band. (See Fig. 1).1. Slide the locking band over the clamping co

Seite 75 - 3. Flue Extension

This booklet is accurate at the date of printing but will be superseded and should be disregarded if specifications and/or appearances are changed in

Seite 76 - 15 mm minimum

Bosch ThermotechnikMULTI-DIRECTIONALBALANCED FLUE KITINSTALLATIONINSTRUCTIONSFOR USE ON DANESMOOR ROOM SEALEDB.F. OIL-FIRED APPLIANCESTHESE INSTRUCTIO

Seite 77 - 8 716 104 861d 03/02

1.1 These instructions should be read in conjunction with therelevant parts of the boiler Installation and ServicingInstructions, RS Flue Terminal Ins

Seite 78 - INSTRUCTIONS

8Fig.4. Room Sealed Balanced Flue Appliance (RS).Electrical Box AssemblyFront panelBurnerBurner coverThermostatknobControl boardElectrical box topcove

Seite 79 - 1. Important

3.28 Loosely fit the three stainless steel bolts (I) into the fluecollar assembly from beneath the boiler flue outlet plate. SeeFigs 2 and 4.3.29 Alig

Seite 80 - 5. Cabinet Top Panel

This booklet is accurate at the date of printing but will be superseded and should be disregarded if specifications and/or appearances are changed in

Seite 81 - Bosch Thermotechnik

TWIN CHANNEL PROGRAMMER FITTINGAND OPERATING INSTRUCTIONSGeneral information is given in the users instruction leaflet despatched withthe appliance an

Seite 82 - AND OPERATING INSTRUCTIONS

Gas Safety (Installation and Use) Regulations 1984: All gas appliances must be installed by acompetent person, in accordance with the above regulation

Seite 83 - PROGRAMMER

ELECTRICAL CONNECTIONS3Highflow 400Highflow 400 ElectronicDanesmoor Oil BoilerOil HeatslaveX12CHLNDHWCHLNDHWX2

Seite 84 - ELECTRICAL CONNECTIONS

The programmer controls the hot water and central heating functions independently.When a CENTRAL HEATING programme is selected, the appliance will ope

Seite 85 - OPERATION OF CONTROLS

STANDARD PROGRAMMESWITCHING Mon.-Fri. Sat.-Sun.CH HW CH HWON1 6.30 a.m. 6.30 a.m. 7.00 a.m. 7.00 a.m.OFF1 8.30 a.m. 8.30 a.m. 9.00 a.m. 9.00 a.m.ON2 4

Seite 86

You can now enter CH operating times for MONDAY only if required.Press YES until Time, ON appears.Press – and + buttons to set the time and continue a

Seite 87

Holiday SettingPress SET until SET H’DAY? appears.Press YES and 00 will appear.Press – and + buttons to set the number of days you require the system

Seite 88

This booklet is accurate at the date of printing but will be superseded and should be disregarded if specificationsand/or appearances are changed in t

Seite 89 - 8 716 102 327i 02/02

OPEN FLUE MODEL (CF/LLD)This includes conventional flue and standard low level andhigh level horizontal discharge kits.6.1 In order to ensure clean an

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