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About this Documentation Rexroth SYNAX 200
DOK-SYNAX*-SY*-12VRS**-PR01-EN-P
Rexroth SYNAX 200
Version 12
Project Planning Manual
DOK-SYNAX*-SY*-12VRS**-PR01-EN-P
• Box 40-12V-EN
• Sy112E_O.doc
• Document Number 120-2200-B352-01/EN
This documentation assists
• in the selection of units and hardware components and
• in the basic control cabinet construction
Description Release
Date
Notes
DOK-SYNAX*-SY*-12VRS**-PR01-EN-P 09.04 Version 12VRS
2004 Bosch Rexroth AG
Copying this document, giving it to others and the use or communication
of the contents thereof without express authority, are forbidden. Offenders
are liable for the payment of damages. All rights are reserved in the event
of the grant of a patent or the registration of a utility model or design
(DIN 34-1).
The specified data is for product description purposes only and may not
be deemed to be guaranteed unless expressly confirmed in the contract.
All rights are reserved with respect to the content of this documentation
and the availability of the product.
Bosch Rexroth AG
Bgm.-Dr.-Nebel-Str. 2
• D-97816 Lohr a. Main
Telephone +49 (0)93 52/40-0
• Tx 68 94 21 • Fax +49 (0)93 52/40-48 85
http://www.boschrexroth.com/
Dept. BRC/ESP (STS/TD)
This document has been printed on chlorine-free bleached paper..
Title
Type of Documentation
Document Typecode
Internal File Reference
Purpose of Documentation
Record of Revisions
Copyright
Validity
Published by
Note
- Rexroth SYNAX 200 1
- Version 12 1
- Contents 5
- II Contents Rexroth SYNAX 200 6
- IV Contents Rexroth SYNAX 200 8
- 5 Drive configurations 5-1 8
- VI Contents Rexroth SYNAX 200 10
- 9 Appendix 9-1 10
- 10 Index 10-1 12
- 11 Service & Support 11-1 12
- 1 System configurations 13
- 1.2 System components 14
- MotionControl PPC-P 15
- I/O components 16
- Fig. 1-5: Rexroth Inline 17
- Fig. 1-6: Rexroth Fieldline 17
- HMI components 18
- Miniature control terminals 19
- Drives, motors 20
- Fig. 1-11: Rotary motors 21
- 1.3 System structures 22
- YF000142V01_EN.bmp 23
- YF000143V01_EN.bmp 23
- 2.1 Appropriate use 25
- 2.2 Inappropriate use 26
- 3.1 Introduction 27
- 3.2 Explanations 27
- 3.3 Hazards by Improper Use 28
- 3.4 General Information 29
- Voltage (PELV) 32
- During Operation and Mounting 35
- 3.11 Battery Safety 37
- YF000154V01_EN.FH7 39
- YF000155V01_EN.FH7 40
- Selecting the firmware 41
- 4.2 MotionControl PPC-R 42
- 4.3 Brief description PPC-P 43
- ETH01 only with PPC-P11 45
- Option Cards for the PLC 46
- YG000047V01_NN.bmp 47
- • counting modules and 48
- • block I/O modules 48
- YG000007V01_NN.bmp 50
- BTV 16/40, VSP 16/40 51
- • a closed plastic housing 52
- YG000067V01_NN.bmp 53
- YG000046V02_NN.bmp 54
- 4x RMB02.2-04 55
- Installing the modules 56
- Grounding 57
- S1 S1 S1 S1 58
- YF000161V01_EN.FH7 59
- Optional Interface board 60
- (ISA mounting) 60
- PPC-P PC board 60
- (PCI mounting) 60
- HT100007V01_NN.bmp 61
- 4.16 Specifications PPC-R2x 62
- EMC of the PPC-R2x 63
- DERATING I/O bus supply 63
- Interfaces of the PPC-R2x 63
- Power Supply Unit 64
- 4.17 Specifications PPC-P11 66
- Specifications of the front 70
- Specifications of the PC box 71
- Wear parts BTV 16, BTV 40 73
- Input current: 76
- Switch-on current: 76
- Max. output power: 76
- Efficiency (at full load): 76
- Wear parts VSP 16, VSP 40 77
- • 12": 40.000 hours 81
- • 15": 35.000 hours 81
- • CMOS battery: 5 to 7 years 81
- 4.22 Specifications VPP21 83
- Specification of the PC 84
- Ambient conditions VPP 21 84
- Wear parts VPP 21 85
- Backlight 87
- Compact Flash 87
- battery for CMOS clock 87
- General specification VCP 01 88
- Power supply of the VCP 01 89
- Serial interface X1 89
- General specifications VCP 02 90
- Serial interface X2 91
- Power supply of VCP 02 92
- General specification VCP 05 93
- Power supply of the VCP 05 95
- General specification VCP 08 98
- Power supply of the VCP 08 100
- Profibus DP interface X2 100
- Serial interface X3 100
- General specification VCP 20 102
- Power supply of the VCP 20 104
- General specification VCP 25 106
- Power supply of the VCP 25 108
- 5 Drive configurations 111
- Fp5002d1.fh5 112
- FP5006d1.fh7 113
- 5.2 Rotary axes 114
- YF000168V01_EN.FH7 115
- IKS 4374 116
- U1 (DSS) 116
- Usable motors 117
- (IndraDrive) 118
- (Diax 04) 119
- IKSxxxx (see table) 125
- U2 (DLF) 126
- EnDAT encoder 129
- U2 (DAG) 130
- EnDat encoder 131
- 5.3 Linear axes 132
- IKS xxxx 133
- (see table) 133
- YF000185V01_EN.FH7 134
- YF000189V01_EN.FH7 140
- YF000190V01_EN.FH7 142
- YF000192V01_EN.FH7 145
- YF000194V01_EN.FH7 147
- YF000195V01_EN.FH7 147
- Determining the master axis 149
- IndraDrive 150
- DKR, Diax 04 150
- EcoDrive 03 150
- Determining analog inputs 151
- Master axis position output 151
- Incremental encoder emulation 152
- Connection schematics DGA01.2 153
- Terminal diagram DGA01.2 154
- YF000205V01_EN.bmp 155
- YF000206V01_EN.bmp 155
- Sv5116f1.fh7 156
- Sv5117f1.fh7 157
- General information 158
- Configuration 159
- DFF module 160
- Configuration 161
- DFF02.1M module 162
- Features 166
- 5.7 Example 174
- Drive configuration 175
- HS12 HS09 HS12 176
- 6 Order data/reference lists 177
- Fig. 6-3: Type code PPC-R22.1 178
- Type code PPC-R22.1 178
- PPC-P: MotionControl 179
- YG000053V01_NN.bmp 180
- YG000074V01_NN.bmp 180
- YG000076V01_NN.bmp 181
- YG000054V01_NN.bmp 182
- YG000055V01_NN.bmp 183
- YG000057V01_NN.bmp 184
- Option cards based on the PLC 185
- YG000059V01_NN.bmp 186
- YG000058V01_NN.tif 187
- YT000003V01_EN.wmf 187
- RECO02: Local I/O components 188
- Type code RME02.2-16-DC024 189
- Input module RME02.2-32-DC024 190
- Type code RME02.2-32-DC024 191
- Input module RME02.2-16-AC115 192
- Type code RME02.2-16-AC115 193
- SG100025V01_NN.bmp 194
- Type code 195
- RMA02.2-16-DC024-200 195
- SG100026V01_NN.bmp 196
- RMA02.2-32-DC024-050 197
- SG100027V01_NN.bmp 198
- RMA02.2-16-AC230-200 199
- SG100028V01_NN.bmp 200
- RMA02.2-16-RE230-200 201
- Analog module RMC02.2-2E-1A 202
- Type code RMC02.2-2E-1A 203
- SG100006V01_NN.bmp 204
- SG100004V01_NN.bmp 204
- SG100007V01_NN.bmp 205
- SG100008V01_NN.bmp 205
- SG100009V01_NN.bmp 206
- SG100010V01_NN.bmp 206
- SG100005V01_NN.bmp 207
- SG100001V01_NN.bmp 207
- SG100011V01_NN.bmp 208
- SG100012V01_NN.bmp 208
- SG100013V01_NN.bmp 209
- SG100014V01_NN.bmp 210
- SG100015V01_NN.bmp 211
- SG100003V01_NN.bmp 211
- SG100002V01_NN.bmp 212
- SG100016V01_NN.bmp 212
- SG100017V01_NN,bmp 213
- SG100030V01_NN.bmp 213
- SG100018V01_NN.bmp 214
- • event metering 215
- • frequency measuring 215
- • time measuring 215
- • impulse generator 215
- SG100020V01_NN.bmp 216
- SG100021V01_NN.bmp 216
- R-ILB PB 24 DI16 DO16 217
- R-ILB DN 24 DI16 DO16 217
- Type code RECO Inline 218
- Documentation Rexroth Inline 219
- SG100033V01_NN.tif 220
- SG100034V01_NN.tif 221
- SG100035V01_NN.tif 222
- Type code Rexroth Fieldline 224
- BTV 16 and BTV 40 225
- The essential features are: 226
- Fig. 6-120: Type code BTV 40 227
- Type code BTV 40 227
- VSP 16 and VSP 40 228
- HT100008V01_EN.EPS 229
- Fig. 6-125: Type code VSP 40 230
- Type code VSP 40 230
- • IPC40.2G4 und 231
- • VSB40.1G4 231
- HT100010V01_EN.EPS 232
- Fig. 6-131: Type code VSB 40 233
- Fig. 6-132: Type code VDP 16 233
- Type code VSB 40 233
- Type code VDP 16 233
- Fig. 6-133: Type code VDP 40 234
- Type code VDP 40 234
- YG000071V01_NN.bmp 235
- HT100014V01_EN.EPS 235
- 6.3 Visualization units VEP 236
- Fig. 6-138: Type code VEP 30 237
- Type code VEP 30 237
- Fig. 6-139: Type code VEP 40 238
- Type code VEP 40 238
- Fig. 6-140: Type code VEP 50 239
- Type code VEP 50 239
- SUPPL*-VCP*01*****-PR01-EN-P 240
- Fig. 6-143: Type code VCP 01 241
- Type code VCP 01 241
- SUPPL*-VCP02******-PR01-EN-P 242
- Fig. 6-146: Type code VCP 02 243
- Type code VCP 02 243
- SUPPL*-VCP05******-PR01-EN-P 244
- Fig. 6-149: Type code VCP 05 245
- Type code VCP 05 245
- SUPPL*-VCP08******-PR01-EN-P 246
- Fig. 6-152: Type code VCP 08 247
- Type code VCP 08 247
- SUPPL*-VCP20*****-PR01-EN-P 248
- Fig. 6-155: Type code VCP 20 249
- Type code VCP 20 249
- SUPPL*-VCP25******-PR01-EN-P 250
- Fig. 6-158: Type code VCP 25 251
- Type code VCP 25 251
- 6.5 Drive components 252
- Documentation control section 253
- Type code control section CSH 253
- Type code control section CSB 254
- Type code control section CDB 255
- Supply unit HMV 256
- Power section IndraDrive M 257
- Power section IndraDrive C 258
- Type code power section 259
- Drive package DKR 260
- Drive controller DKR03 261
- Drive controller DKR04 262
- Drive controller DKR05 263
- Drive package Diax 04 264
- Fig. 6-177: Type code HVE03.2 265
- Fig. 6-178: Type code HVE04.2 265
- Type code HVE03.2 265
- Type code HVE04.2 265
- POWER*-HVE+HVR**G2-AW07-EN-P 266
- Drive controller HDD02.2 267
- Drive controller HDS02.2 268
- Drive controller HDS03.2 268
- Drive controller HDS04.2 269
- Drive controller HDS05.2 269
- Type code HDS 270
- Drive package EcoDrive 271
- • integrated holding brake 272
- • drive shaft with key 272
- Fig. 6-193: Type code MSM020 273
- Fig. 6-194: Type code MSM030 273
- Type code MSM020 273
- Type code MSM030 273
- Fig. 6-195: Type code MSM040 274
- Type code MSM040 274
- Motion control firmware 275
- (MotionLogic eco) 276
- Drive firmware 277
- Firmware download 280
- Cam tool 280
- HMI software 281
- System documentation 283
- Drive components 284
- Visualization units PC based 284
- General safety guidelines 287
- EN 61491) 288
- Drive address 288
- Link address 289
- Single/ double ring 289
- Types of fibre-optics cables 290
- • wrench for FSMA connector 291
- 7.2 Project planning notes 292
- Handling 293
- YG000014V01_EN.bmp 294
- H3 ERR distortion display 295
- X10 fibre-optic transmitter 295
- for SERCOS interface 295
- X11 fibre-optic receiver 295
- for SERCOS interface 295
- Typenschild 296
- Example 1: Drive ring 297
- Single ring: primary ring 298
- Primary ring, secondary ring 299
- 8.1 General information 301
- 8.3 RS485 link 302
- YG000061V01_NN.bmp 303
- YF000212V01_EN.FH7 304
- YG000062V02_EN.FH7 305
- RS485 cable 306
- Bus matching 306
- X99 Ethernet diagnosis 307
- interface RS232 C 307
- 8.5 Firmware update (DOLFI) 308
- 9 Appendix 309
- DAQ03.1R 310
- DAQ04.1R 310
- Fig. 9-4: LAG 311
- Ethernet interface ETH 312
- YG000066V01_EN.FH7 313
- Appendix Rexroth SYNAX 200 314
- YM000004V01_NN.FH7 315
- Input module RME02.2-16-DC024 316
- SM100004V01_EN.FH7 319
- SM100006V01_EN.FH7 321
- Two-fold enclosure 324
- Four-fold enclosure 324
- SM100011V01_NN.jpg 325
- SM100012V01_NN.jpg 325
- Rexroth Fieldline modules 326
- Visualization unit BTV 16 328
- HM100003V01_NN.bmp 329
- Visualization unit BTV 40 330
- Visualization unit VSP 16 331
- HM100013V01_NN.FH7 332
- Visualization unit VSP 40 333
- PC-Box IPC 40 334
- Remote display VDP 16 334
- HM100019V01_NN.FH7 335
- Remote display VDP 40 336
- 8,4" 337
- 15,0" 339
- VEP_50CH_Frontansicht.FH9 339
- - in preparation 341
- HM100009V01_NN.bmp 343
- HM100010V01_NN.bmp 343
- Option EN1: HSF, resolver 344
- DA100004V01_EN.fh7 345
- Option L1: Starting lockout 346
- DA100006V01_NN.FH7 347
- DA100007V01_NN.FH7 348
- SERCOS interface DSS02.1M 349
- Input / output interface DEA 350
- DEA08.1M, DEA09.1M, DEA10.1M 351
- 24 V ext 352
- 0 V ext 352
- DEF01.1M 355
- Encoder interface DFF01.1M 356
- DLF01.1M 357
- DA100018V01_EN.FH7 359
- Encoder branching DGA01.2 360
- INS645 INS645 361
- 15pin/pins 15pin/pins 361
- INS0619/RS485 (15pin/pins) 363
- 10 Index 365
- 10-2 Index Rexroth SYNAX 200 366
- Rexroth SYNAX 200 Index 10-3 367
- 10-4 Index Rexroth SYNAX 200 368
- Rexroth SYNAX 200 Index 10-5 369
- 10-6 Index Rexroth SYNAX 200 370
- Rexroth SYNAX 200 Index 10-7 371
- 10-8 Index Rexroth SYNAX 200 372
- Rexroth SYNAX 200 Index 10-9 373
- 10-10 Index Rexroth SYNAX 200 374
- Rexroth SYNAX 200 Index 10-11 375
- 10-12 Index Rexroth SYNAX 200 376
- 11 Service & Support 377
- ♦ nur an Werktagen 378
- ♦ von 07:00 - 18:00 Uhr 378
- Europa (West) - Europe (West) 379
- Europa (Ost) - Europe (East) 380
- sanjay.nemade 381
- Nordamerika – North America 382
- Südamerika – South America 382
- R911307347 384
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